Rare Earths and the Balance Problem: How to Deal with Changing Markets?

The balance between the market demand and the natural abundance of the rare-earth elements (REEs) in ores, often referred to as the Balance Problem (or the Balancing Problem), is a major issue for REE suppliers. The ideal situation is a perfect match between the market demand for and the production of REEs, so that there are no surpluses of any of the REEs. This means that the rare-earth industry must find new uses for REEs that are available in excess and search for substitutes for REEs that have either limited availability or are high in demand. We present an overview of the trends in the applications for the different REEs and show that the demand for REEs for use in magnets, catalysts, and alloys is still increasing, while the application of REEs in polishing agents, glass, and ceramics are stable. On the other hand, the use of REEs in nickel–metal-hydride (NiMH) batteries and lamp phosphors is decreasing. These changes in the REE market have an influence on the Balance Problem, because the REEs that can be recycled from fluorescent lamps, cathode-ray tubes (CRTs), and NiMH batteries have to be at least partly reused in other applications. Magnesium and aluminum alloys offer an opportunity to mitigate the Balance Problem caused by these changes in the REE market. This is illustrated for REEs that can be recycled from fluorescent-lamp phosphor waste, CRT phosphors, and NiMH batteries. At present, five REEs (Nd, Eu, Tb, Dy, and Y) are being considered as very critical by Europe, the United States, and Japan, but we forecast that in the medium term, only neodymium will remain a critical REE. This paper discusses the relationship between criticality and the Balance Problem and shows how this relationship influences the market for specific REEs.This work has received funding from the European Union’s Horizon 2020 research and innovation programme under Grant Agreement No 680629 (REMAGHIC: New Recovery Processes to produce Rare Earth-Magnesium Alloys of High Performance and Low Cost) (project website: http://www.remaghic-project. eu). KB and PTJ acknowledge funding from the European Community’s Seventh Framework Programme ([FP7/2007–2013]) under Grant Agreement No. 607411 (MC-ITN EREAN: European Rare Earth Magnet Recycling Network) (project website of EREAN: http:// www.erean.eu). Paul McGuiness (Sciencewriter.si, Slovenia) is acknowledged for the drawing of the figures

In Vivo Degradation Behavior of the Magnesium Alloy LANd442 in Rabbit Tibiae

In former studies the magnesium alloy LAE442 showed promising in vivo degradation behavior and biocompatibility. However, reproducibility might be enhanced by replacement of the rare earth composition metal "E" by only a single rare earth element. Therefore, it was the aim of this study to examine whether the substitution of "E" by neodymium ("Nd") had an influence on the in vivo degradation rate. LANd442 implants were inserted into rabbit tibiae and rabbits were euthanized after 4, 8, 13 and 26 weeks postoperatively. In vivo μCT was performed to evaluate the in vivo implant degradation behaviour by calculation of implant volume, density true 3-D thickness and corrosion rates. Additionally, weight loss, type of corrosion and mechanical stability were appraised by SEM/EDS-analysis and three-point bending tests. Implant volume, density and true 3-D thickness decreased over time, whereas the variance of the maximum diameters within an implant as well as the corrosion rate and weight loss increased. SEM examination revealed mainly pitting corrosion after 26 weeks. The maximum bending forces decreased over time. In comparison to LAE442, the new alloy showed a slower, but more uneven degradation behavior and less mechanical stability. To summarize, LANd442 appeared suitable for low weight bearing bones but is inferior to LAE442 regarding its degradation morphology and strength

Thermodynamic basis of intragroup separation of Pr and Nd in the chloride melts employing liquid gallium-tin electrodes

Объектом исследования являются жидкометаллические двухфазные (Ж+ИМС) и гомогенные сплавы празеодима и неодима с эвтектическим расплавом Ga-Sn. Цель работы – определение термодинамических характеристик празеодима и неодима в эвтектических сплавах Ga-Sn в температурном диапазоне 573 1073 К. В отчете проведен анализ литературных данных об активности, коэффициентах активности и растворимости празеодима и неодима, в индивидуальных галлии и олове. Отдельная глава посвящена анализу литературных данных о термодинамических характеристиках празеодима и неодима в сплавах с индием и висмутом, так как в изучаемом температурном интервале эти сплавы могут быть использованы в качестве электродов сравнения.Objects of the study are two-phase and homogeneous liquid alloys of praseodymium and neodymium with Ga-Sn eutectic melt. The purpose of investigation is determination of thermodynamic properties of praseodymium and neodymium in the eutectic Ga-Sn alloys at the temperature range 573 1073 K. The report analyzed the published data on the activity, activity coefficient and solubility of praseodymium and neodymium, in gallium and tin. Separate chapter contains analysis of published data on the thermodynamic characteristics of alloys of praseodymium and neodymium with indium and bismuth because such alloys are suitable as reference electrodes at investigated temperatures.Программа развития УрФУ на 2013 год (п.1.2.2.3

Lanthanides extraction processes in molten fluoride media. Application to nuclear spent fuel reprocessing

This paper describes four techniques of extraction of lanthanides elements (Ln) from molten salts in the general frame of reprocessing nuclear wastes; One of them is chemical: the precipitation of Ln ions in insoluble compounds (oxides or oxifluorides); the others use electrochemical methodology in molten fluorides for extraction and measurement of the progress of the processes: first electrodeposition of pure Ln metals on an inert cathode material was proved to be incomplete and cause problems for recovering the metal; electrodeposition of Ln in the form of alloys seems to be far more promising because on one hand the low activity of Ln shifts the electrodeposition potential in a more anodic range avoiding any overlapping with the solvent reduction and furthermore exhibit rapid process kinetics; two ways were examined: (i) obtention of alloys by reaction of the electroreducing Ln and the cathode in Ni or preferably in Cu, because in this case we obtain easily liquid compounds, that enhances sensibly the process kinetics; (ii) codeposition of Ln ions with aluminium ions on an inert cathode giving a well defined composition of the alloy. Each way was proved to give extraction efficiency close to unity in a moderate time

Neodymium and gadolinium extraction from molten fluorides by reduction on a reactive electrode

This work describes the electrochemical extraction on a reactive cathode (Cu, Ni) of two lanthanides Ln (Ln = Nd and Gd) from molten LiF-CaF2 medium at 840 and 920°C for Nd and 940°C for Gd. Extraction runs have been performed and the operating conditions (cathodic material and temperature) optimised. The titration of the Nd and Gd concentrations in the melt during extraction used square wave voltammetry. At the end of each run, the residual Ln content was checked by ICP-AES; the extraction efficiencies of the two lanthanides were found to be more than 99.8% on both reactive substrates

Laser balancing system for high material removal rates

A laser technique to remove material in excess of 10 mg/sec from a spinning rotor is described. This material removal rate is 20 times greater than previously reported for a surface speed of 30 m/sec. Material removal enhancement was achieved by steering a focused laser beam with moving optics to increase the time of laser energy interaction with a particular location on the circumferential surface of a spinning rotor. A neodymium:yttrium aluminum garnet (Nd:YAG) pulse laser was used in this work to evaluate material removal for carbon steel, 347 stainless steel, Inconal 718, and titanium 6-4. This technique is applicable to dynamic laser balancing

Growth and Characterization of Ce- Substituted Nd2Fe14B Single Crystals

Single crystals of (Nd1-xCex)2Fe14B are grown out of Fe-(Nd,Ce) flux. Chemical and structural analysis of the crystals indicates that (Nd1-xCex)2Fe14B forms a solid solution until at least x = 0.38 with a Vegard-like variation of the lattice constants with x. Refinements of single crystal neutron diffraction data indicate that Ce has a slight site preference (7:3) for the 4g rare earth site over the 4f site. Magnetization measurements show that for x = 0.38 the saturation magnetization at 400 K, a temperature important to applications, falls from 29.8 for the parent Nd2Fe14B to 27.6 (mu)B/f.u., the anisotropy field decreases from 5.5 T to 4.7 T, and the Curie temperature decreases from 586 to 543 K. First principles calculations carried out within density functional theory are used to explain the decrease in magnetic properties due to Ce substitution. Though the presence of the lower-cost and more abundant Ce slightly affects these important magnetic characteristics, this decrease is not large enough to affect a multitude of applications. Ce-substituted Nd2Fe14B is therefore a potential high-performance permanent magnet material with substantially reduced Nd content.Comment: 11 Pages, 8 figures, 5 table

Atomistic study on the pressure dependence of the melting point of NdFe12

We investigated, using molecular dynamics, how pressure affects the melting point of the recently theorised and epitaxially grown structure NdFe12. We modified Morse potentials using experimental constants and a genetic algorithm code, before running two-phase solid-liquid coexistence simulations of NdFe12 at various temperatures and pressures. The refitting of the Morse potentials allowed us to significantly improve the accuracy in predicting the melting temperature of the constituent elements